Product Overview
The Customized Electronic Connector Wire Harness is a versatile and precision-engineered wiring solution designed for diverse electronic devices and systems. As a professional electronic wire harness manufacturer, we offer fully customized services to meet the unique connection needs of consumer electronics, industrial control, communication equipment, and medical devices. This harness integrates high-quality electronic connector and multi-specification cables, ensuring reliable signal transmission, stable power supply, and seamless compatibility with various electronic components. With a wide range of connector pitches, cable gauges, and custom cable types, the custom connector harness has become a preferred choice for businesses seeking tailored electronic connection solutions.
Key Features
Versatile Connector Compatibility
Supports a full range of industry-standard connectors, including JST connector harness, Molex connector harness, and other mainstream brands. Compatible with connector pitches such as 0.8MM, 1.00MM, 1.25MM, 1.5MM, 2.0MM, 2.54MM, and 3.96MM, meeting the connection needs of 90% of electronic devices.
Wide Cable Gauge & Type Selection
Offers cables with gauge ranges from 32-6AWG (32-6AWG cable harness), covering low-current signal transmission and high-power supply requirements. Custom cable types include DB cables, XT cables, Anderson cables, charging cables, network communication cables, and HDMI cables, adapting to diverse application scenarios.
Precision-Machined Connection Interfaces
The precision connector interface is manufactured through advanced crimping and soldering processes, ensuring tight and stable connections. Low contact resistance minimizes signal loss and power consumption, enhancing the overall performance of electronic systems.
Flexible Customization Capabilities
From wire color, length, and terminal type to special process requirements (e.g., waterproof treatment, shielding layers), we provide end-to-end customization. The custom electronic wiring harness can be tailored to the spatial layout and functional demands of specific devices.
Support for Special Process Cables
We specialize in producing cables with special processes such as shielding (for anti-interference), waterproofing, and high-temperature resistance. Although the delivery time for special process cables is slightly longer, they meet the strict requirements of harsh operating environments.
High-Quality Material Foundation
All cables and connectors are made of premium materials—copper conductors for excellent conductivity, flame-retardant insulation materials for safety, and durable connector shells for wear resistance. This ensures the harness’s long service life and reliable performance.
Specifications & Technical Details
Parameter | Details |
Connector Pitch | 0.8MM, 1.00MM, 1.25MM, 1.5MM, 2.0MM, 2.5MM, 2.54MM, 3.0MM, 3.96MM, 4.2MM |
Cable Gauge Range | 32-6AWG (supports both standard and custom gauges) |
Cable Type Options | DB cables, XT cables, Anderson cables, charging cables, network communication cables, HDMI cables |
Insulation Material | Flame-retardant PVC, XLPE (optional for special environments) |
Operating Temperature Range | -20°C to 105°C (up to 150°C for high-temperature resistant versions) |
Rated Voltage | 5V/12V/24V/48V DC (customizable for AC applications) |
Connector Brand Compatibility | JST, Molex, TE Connectivity, and other global brands |
Wire Color Options | Red, black, blue, green, yellow, white, orange (custom color combinations) |
Custom Cable Types | Shielded cables, waterproof cables, high-temperature cables, ultra-thin cables |
Delivery Time for Special Processes | 15-20 working days (varies by process complexity) |
Product Application Scenarios
Consumer Electronics Devices
Widely used in smartphones, tablets, laptops, smart TVs, and home appliances (refrigerators, air conditioners, washing machines). The custom electronic connector harness connects internal components such as batteries, motherboards, and displays, ensuring stable power supply and signal transmission.
Industrial Control Systems
Applied in programmable logic controllers (PLCs), industrial robots, automation production lines, and sensor systems. The harness’s anti-interference and high-reliability features make it suitable for complex industrial environments with strong electromagnetic interference.
Network Communication Equipment
Essential for routers, switches, servers, and fiber optic communication devices. The network communication cable harness supports high-speed data transmission, meeting the bandwidth requirements of 5G and cloud computing systems.
Medical Electronic Instruments
Used in diagnostic equipment (ultrasound machines, CT scanners), patient monitors, and medical devices. The harness complies with medical industry standards (e.g., ISO 13485), ensuring biocompatibility and safety for medical applications.
New Energy Electronic Appliances
Critical for energy storage systems, solar inverters, and electric vehicle charging piles. The charging cable harness and high-voltage connector harness meet the safety and efficiency requirements of new energy applications.
Customization Service Process
Demand Assessment & Technical Communication
Customers submit requirements such as connector type, cable specifications, application scenario, and performance indicators. Our technical team conducts in-depth analysis and provides customized solutions based on industry best practices.
Custom Solution Design & Optimization
We design the harness structure, select matching connectors and cables, and optimize the wiring layout to minimize space occupation. The solution includes 3D models, technical drawings, and cost breakdowns for customer review.
Material Selection & Prototype Making
We source high-quality materials from trusted suppliers (compatible with JST, Molex, etc.) and produce a functional prototype. The prototype is tested for conductivity, insulation, and compatibility to ensure it meets customer requirements.
Process Validation & Mass Production
After prototype approval, we validate the production process (crimping, soldering, assembly) to ensure consistency. Mass production is carried out in a clean workshop with strict quality control to maintain product stability.
Logistics Delivery & After-Sales Follow-Up
We offer flexible logistics options (express, air, sea) to meet customer delivery timelines. After delivery, we conduct follow-up surveys to collect feedback, provide technical support, and address any usage issues promptly.
Quality Assurance & After-Sales Support
Ample Stock of High-Quality Materials
We maintain sufficient inventory of common connectors, cables, and insulation materials, enabling fast response to standard customization requirements and reducing lead times.
Rigorous Product Testing Procedures
Every harness undergoes multiple tests, including continuity testing, insulation resistance testing, pull-out force testing, and environmental testing (temperature, humidity, vibration). Only products that pass all tests are delivered to customers.
Custom Process Quality Guarantee
For special process cables (shielded, waterproof, high-temperature), we provide additional quality guarantees. The special process cable harness is tested for its specific performance (e.g., shielding effectiveness, waterproof grade) to ensure compliance with requirements.
Professional Technical After-Sales Support
Our after-sales team consists of experienced engineers who provide technical consultation, troubleshooting, and solution optimization. We offer a 1.5-year warranty for standard products and a 1-year warranty for special process products.
FAQ
Which connector brands are compatible with this customized electronic harness?
We support compatibility with global leading connector brands such as JST, Molex, TE Connectivity, Amphenol, and Hirose. If you have specific brand requirements, please inform us during the consultation, and we will provide matching connector harness solutions.
Can I customize a harness with a specific cable type like HDMI or DB?
Yes. We offer a wide range of custom cable types, including HDMI cables, DB cables, XT cables, and Anderson cables. Whether you need high-speed data transmission cables (HDMI 2.1) or power supply cables (Anderson), we can tailor the custom electronic wiring harness to your needs.
What is the cable gauge range available for customization?
Our standard cable gauge range is 32-6AWG. 32AWG is suitable for low-current signal transmission (e.g., sensor signals), while 6AWG is ideal for high-power supply (e.g., charging piles). We can also provide non-standard gauges upon request.
How long is the delivery time for special process cables?
For special processes such as shielding, waterproofing, or high-temperature resistance, the delivery time is typically 15-20 working days. This includes material preparation, process testing, and production. For urgent orders, we can prioritize production to shorten the lead time.
Is there a minimum order quantity for customized harnesses?
No, we do not set a minimum order quantity. Whether you need 1 prototype or 10,000 mass-produced harnesses, we can meet your requirements. For small-batch orders, we offer competitive pricing and fast delivery to support your R&D or small-scale production needs.
