Product Overview
The SUYI OEM JST Compatible Silicone Wire Assembly is a high-performance wiring solution designed for devices requiring extreme temperature resistance and JST connector compatibility. Made with premium silicone wire (resistant to -60°C to +150°C), this assembly supports stable current transmission (up to 8A) and is fully compatible with popular JST connector series (ZH, PH, XH, GH). Unlike PVC wire assemblies, its silicone insulation offers exceptional flexibility and anti-aging properties, making it ideal for compact or moving parts (e.g., drone motors or medical device components). As an OEM solution, it can be fully customized to match specific device layouts, ensuring seamless integration into consumer electronics, medical equipment, and automotive systems.
Key Features
JST Connector Compatibility: Works with JST ZH, JST PH, JST XH, and JST GH series, eliminating compatibility issues for multi-device setups.
High-Temp Silicone Wire: Operates from -60°C to +150°C, suitable for high-heat devices like drone batteries or medical sterilization equipment.
High Flexibility: Silicone insulation allows repeated bending (10,000+ cycles) without cracking, ideal for moving parts (e.g., robot joints).
Low Signal Loss: Uses high-conductivity copper conductors, ensuring minimal signal attenuation for data-sensitive applications.
RoHS/UL Certification: Complies with global environmental and safety standards, suitable for export to North America and Europe.
OEM Customization: Fully tailored to device specifications, including wire length, connector type, and color coding.
Chemical Resistance: Silicone material resists oils, solvents, and weak acids, suitable for industrial or medical environments.
Specifications & Technical Details
Parameter | Details |
Model | OEM JST Compatible Silicone Wire Assembly |
Brand | SUYI |
Compatible Connectors | JST ZH (1.5mm), PH (2.0mm), XH (2.54mm), GH (1.25mm) |
Wire Material | Silicone insulation + tinned copper conductor |
Operating Temp Range | -60°C to +150°C |
Rated Current | Up to 8A (depends on wire gauge) |
Wire Gauge | 22–30 AWG (customizable) |
Certifications | RoHS, UL |
Customizable Options | Length (0.1m-10m), color coding, connector orientation |
Chemical Resistance | Resists oils, solvents, weak acids |
Product Application Scenarios
Drone & UAV Systems: Connects batteries and motors, withstanding high temperatures from motor operation and outdoor weather.
Medical Devices: Used in diagnostic equipment (e.g., ultrasound machines) or sterilization tools, complying with medical safety standards.
Consumer Electronics: Powers internal components of smart home devices (e.g., thermostats) or audio equipment, fitting compact spaces.
Automotive Electronics: Connects sensors in engine bays, resisting high temperatures and engine oil exposure.
Industrial Sensors: Transmits data for temperature or pressure sensors in industrial ovens, ensuring stable performance.
Customization Service Process
OEM Requirement Discussion: We gather details on your device’s space constraints, temperature range, JST connector type, and current needs.
Design & Engineering: Create 2D/3D drawings for the wire assembly, including wire gauge, length, connector orientation, and color coding.
Prototype Production: Manufacture a sample assembly, testing for conductivity, temperature resistance, and JST connector fit.
Customer Approval: Adjust the prototype based on your feedback (e.g., modifying length or color) until it meets requirements.
Mass Production & Delivery: Produce under ISO 9001 standards, with batch testing, and ship via global logistics (express/sea freight).
Quality Assurance & After-Sales Support
Conductivity & Temp Testing: Every assembly undergoes electrical continuity tests and high-temperature cycling (-60°C to +150°C).
18-Month Warranty: Cover defects in materials or manufacturing, with free replacements for qualified issues.
Certification Documentation: Provide RoHS/UL certificates to support your product’s export compliance.
Technical Support: Offer guidance on assembly installation and troubleshooting via email or video call.
FAQ
Which JST connector series is this silicone wire assembly compatible with?
It works with JST ZH (1.5mm), PH (2.0mm), XH (2.54mm), and GH (1.25mm) series—custom compatibility is available.
Can the silicone wire withstand sterilization temperatures in medical devices?
Yes, it operates up to +150°C, compatible with most medical sterilization processes (e.g., autoclaving at 121°C).
What is the minimum wire length for a customized order?
We support lengths as short as 0.1m, ideal for compact consumer electronics or medical devices.
Does the assembly comply with RoHS standards for European markets?
Yes, all components are RoHS-certified, ensuring compliance with EU environmental regulations.
