Shielded M12 IP68 Sensor Signal Cable​

Product Overview

Suyi’s Custom M12 Aviation-Shielded IP68 Male-Female Connector Sensor Cable is engineered for high-performance signal and power transmission in harsh industrial and aviation environments. Built around the industry-standard M12 aviation connector, it features full shielding (to block electromagnetic interference) and IP68 protection (dust-tight, waterproof even under submersion), making it ideal for sensors and automation equipment that demand reliability in extreme conditions. Fully customizable, it adapts to the unique needs of industrial automation, aviation, and heavy-duty electronics.

Characteristic Description

IP68 Heavy-Duty Protection

• Achieves IP68 ingress protection: completely dust-tight, and capable of withstanding submersion in up to 1.5 meters of water for 30 minutes—suitable for wet or dusty industrial settings (e.g., factories, construction sites) and aviation applications.

• Rugged housing made of high-strength aluminum alloy resists impact, corrosion, and temperature extremes (-40°C to 120°C).

Aviation-Grade Shielding

• Integrates multi-layer shielding (braided copper + aluminum foil) that blocks EMI and radio frequency interference (RFI), ensuring clear signal transmission for sensitive sensors (e.g., temperature, pressure, proximity sensors).

• Shielding also reduces cross-talk between cables, critical for complex automation systems with multiple sensors.

Customizable Design

• Offers customization for cable length (0.5m to 50m), conductor gauge (22AWG to 16AWG), and connector pin count (4P, 5P, 8P, 12P)—adapting to different sensor types and installation distances.

• Supports OEM/ODM requests, including custom branding and specialized terminal designs for unique equipment.

Market Research

The global industrial sensor cable market is growing at a CAGR of 8.5% (2024–2030), driven by the rise of Industry 4.0 and smart manufacturing. A key trend: 81% of industrial automation companies prioritize IP68 protection and EMI shielding for sensor cables, as downtime from faulty connections costs an average of $2,000 per hour. Additionally, the aviation electronics segment demands aviation-grade components—this cable meets aerospace standards, tapping into a high-value market where reliability is non-negotiable. The custom cable segment is also expanding, with 65% of manufacturers seeking tailored solutions to fit unique machine layouts.

Performance Meets

• Signal Integrity: The shielding layer ensures less than 0.1% signal loss, critical for precision sensors (e.g., those used in CNC machines or aircraft navigation systems).

• Extreme Environment Durability: Withstands temperature swings (-40°C to 120°C), chemical exposure (oils, solvents), and mechanical stress (vibrations, impacts), ensuring consistent performance in harsh conditions.

• Aviation & Industrial Standards: Complies with IEC 61076-2-101 (M12 connector standard) and aerospace material standards, meeting the strict requirements of aviation and industrial clients.

Specification Information

Application Fields

• Primary: Industrial sensors (temperature, pressure, proximity sensors), industrial automation equipment (CNC machines, robotic arms), aviation electronics (aircraft sensor systems, in-flight entertainment wiring).

• Secondary: Marine electronics (boat sensors, navigation systems), heavy-duty construction equipment (excavator sensors), oil and gas field equipment (pressure sensors in wet environments).

FAQ

What does IP68 protection mean for daily use?

IP68 means the cable is 100% dust-proof and can be submerged in up to 1.5 meters of water for 30 minutes. This makes it safe for use in rain, puddles, or dusty factories without fear of water or dust damaging the connector.

How effective is the shielding against EMI?

The braided copper + aluminum foil shielding blocks over 99% of EMI/RFI, ensuring signal clarity even in environments with high electromagnetic activity (e.g., near large motors or power lines). This is critical for precision sensors that require accurate data transmission.

Can I get a custom length longer than 50m?

Yes. While our standard maximum length is 50m, we can manufacture longer cables (up to 100m) for large-scale industrial or aviation projects. Contact our team with your specific length and performance requirements for a tailored quote.